{"id":1504,"date":"2025-01-24T06:24:00","date_gmt":"2025-01-24T06:24:00","guid":{"rendered":"https:\/\/avelife.pro\/?p=1504"},"modified":"2025-01-26T07:21:00","modified_gmt":"2025-01-26T07:21:00","slug":"waste-processing-equipment-innovation-and-ecology","status":"publish","type":"post","link":"https:\/\/avelife.pro\/en\/waste-processing-equipment-innovation-and-ecology\/","title":{"rendered":"Waste processing equipment: innovation and ecology"},"content":{"rendered":"\n

Environmentally friendly processing of mixed household waste is made possible by modern equipment. The MSW processing complex is based on high-tech installations that ensure efficiency and minimal environmental impact.<\/p>\n\n

<\/figure>\n\n

Main equipment of the complex<\/h3>\n\n

1. Sorting lines:<\/p>\n\n

The line has a capacity of 5 tons per hour. It separates glass, metal and inert materials from organics and plastic. 9 workers per shift are required to operate one line.<\/p>\n\n

2. ERVO modules:<\/strong><\/p>\n\n

Fifteen ERVO modules are capable of processing 195 tons of waste per day. Each module is optimized for a specific type of waste (plastic, rubber, organics).<\/p>\n\n

3. Shredders:<\/strong><\/p>\n\n

Five powerful shredders ensure the crushing of material for further processing in pyrolysis reactors.<\/p>\n\n

4. Product storage containers:<\/strong><\/p>\n\n

The complex is equipped with tanks for liquid fuel, gas, and carbon black, which ensures the safety and long-term storage of products.<\/p>\n\n

5. Microturbines for electricity generation:<\/strong><\/p>\n\n

From the thermal capacity of 38,250 kW\/h, 3,750 kW\/h of electricity can be obtained. In total, the complex generates about 22.5 MW\/h of energy.<\/p>\n\n

Additional features<\/strong><\/h3>\n\n
    \n
  • The carbon activation plant allows the solid residue to be processed into high-quality activated carbon used in industry.<\/li>\n\n\n\n
  • The carbon activation plant allows the solid residue to be processed into high-quality activated carbon used in industry.<\/li>\n<\/ul>\n\n

    Benefits for the environment and the economy<\/h3>\n\n

    An innovative approach to waste recycling contributes to:<\/p>\n\n

      \n
    • reducing landfill volumes;<\/li>\n\n\n\n
    • production of environmentally friendly energy;<\/li>\n\n\n\n
    • creating new jobs;<\/li>\n\n\n\n
    • reducing greenhouse gas emissions.<\/li>\n<\/ul>\n\n
      \n

      This complex is an important step towards Ukraine’s energy independence and sustainable development.<\/p>\n<\/blockquote>\n\n

      Main technological processes<\/h3>\n\n

      1. Activated carbon<\/strong><\/p>\n\n

      The solid residue (50 tons per day) is processed into activated carbon for:<\/p>\n\n

        \n
      • filter production;<\/li>\n\n\n\n
      • sorbents for pharmaceuticals and industry.<\/li>\n<\/ul>\n\n

        2. Processing CO2 into dry ice<\/strong><\/p>\n\n

        Using a filtration system, up to 120 tons of CO2 per hour is released from the exhaust gases of diesel generators, from which dry ice is produced (\u224830 tons).<\/p>\n\n

        3. Metal residues<\/strong><\/p>\n\n

        Metal from used tires is processed into high-quality steel ingots (up to 10 tons per day).<\/p>\n\n

        Energy performance of the plant<\/h3>\n\n

        1. Thermal energy<\/strong><\/p>\n\n

        Total heat flow: 38,250 kWh.<\/p>\n\n

        Some of the heat is used to heat the reactors, and some is used for heating.<\/p>\n\n

        2. Electricity generation<\/strong><\/p>\n\n

        Microturbines generate up to 3750 kWh of thermal energy.<\/p>\n\n

        3. Stability of work<\/p>\n\n

        The plant operates 24\/7 with a maintenance break once a month.<\/p>\n\n

        Economic benefit<\/h3>\n\n
          \n
        • The competitive cost of the plant is up to $100 million (lower than foreign analogues).<\/li>\n\n\n\n
        • Using waste as raw material reduces dependence on traditional energy sources.<\/li>\n\n\n\n
        • Prospects for the export of synthetic fuels and activated carbon.<\/li>\n<\/ul>\n\n

          Conclusion.<\/h3>\n\n

          The proposed complex demonstrates an innovative approach to MSW processing while simultaneously obtaining synthetic resources and energy. This opens new horizons for the ecological development of industry in Ukraine.<\/p>\n","protected":false},"excerpt":{"rendered":"

          Environmentally friendly processing of mixed household waste is made possible by modern equipment. The MSW processing complex is based on high-tech installations that ensure efficiency and minimal environmental impact.<\/p>\n","protected":false},"author":1,"featured_media":1491,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[102,263],"tags":[250,176,171,259,260,251,258,194],"class_list":["post-1504","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-publications","category-263","tag-depolymerization","tag-ecology","tag-environmental-investments","tag-environmental-technologies","tag-ervo-modules","tag-ervo-technology","tag-msw-recycling","tag-recycling"],"aioseo_notices":[],"jetpack_featured_media_url":"https:\/\/i0.wp.com\/avelife.pro\/wp-content\/uploads\/2025\/01\/c1b551b7-06d5-4fc5-a1a4-8c5977f7f87d-1.png?fit=1792%2C1024&ssl=1","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/posts\/1504","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/comments?post=1504"}],"version-history":[{"count":1,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/posts\/1504\/revisions"}],"predecessor-version":[{"id":1505,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/posts\/1504\/revisions\/1505"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/media\/1491"}],"wp:attachment":[{"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/media?parent=1504"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/categories?post=1504"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/avelife.pro\/en\/wp-json\/wp\/v2\/tags?post=1504"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}